Paver blocks have become an essential part of modern construction, and their usage is increasing rapidly due to their durability, strength, and low maintenance. Om Concrete Products is a leading paver blocks manufacturers in Kolkata, with a reputation for producing high-quality products that withstand harsh weather conditions. In this article, we will explore the process of how Om Concrete Products make paver block in kolkata.
The Materials Used for Making Paver Blocks:
Om Concrete Products uses a mix of high-quality materials to create durable and long-lasting paver blocks. The primary ingredients used in the manufacturing process are:
- Cement: This is the binding agent that holds the other materials together.
- Fine Aggregates: These are small particles such as sand that help fill the voids between the larger aggregates.
- Coarse Aggregates: These are larger particles such as gravel that give the paver blocks their strength.
- Water: This is added to the mix to activate the cement and help it bond to the other materials.
The Equipment Used for Making Paver Blocks:
To manufacture high-quality paver blocks use a state-of-the-art paver making machine that includes:
- Concrete Mixers: These are used to mix the ingredients to create a uniform mixture.
- Vibrating Tables: These tables are used to vibrate the molds to ensure that the mixture is distributed evenly.
- Hydraulic Press: This is used to compress the mixture in the molds and create the desired shape and size.
- Curing Chamber: This is used to cure the paver blocks after they have been compressed to ensure that they are strong and durable.
Paving blocks manufacturing process
The paver block manufacturing process by Om Concrete Products involves the following steps:
Step 1: Raw Materials
The first step in making paver blocks is to gather the raw paver materials. The raw materials include cement, sand, aggregates, water, and color pigments. These paver block making raw materials
are mixed in a specific ratio to create a mixture that has the desired consistency.
Step 2: Mixing the ingredients
The next step is mixing the raw materials to create a homogeneous mixture. Om Concrete Products uses a concrete mixer to mix the raw materials. The mixer ensures that the mixture is consistent and free of any lumps or unevenness.
Step 3: Pouring the mixture into the molds
Once the mixture is ready, it is poured into a paver block mold. Om Concrete Products has a wide range of paver block molds, including interlocking, grass pavers, kerb stones, and others. The molds are made of high-quality materials and are designed to create paver blocks of different shapes and sizes.
Step 4: Vibrating the molds
After pouring the mixture into the mold, the mold is placed on a vibrating table. The vibration helps to remove any air pockets and ensures that the mixture settles evenly in the mold.
Step 5: Compressing the mixture
Once the molds are vibrated, they are placed in a hydraulic press. The press applies pressure to the molds, compressing the mixture and creating the desired shape and size of the paver blocks.
Step 6: Curing the paver blocks
Once the paver blocks are molded, they are cured for a specific period. Curing is the process of keeping the paver blocks moist for a few days to allow the mixture to harden and gain strength. Om Concrete Products has a specific curing process that ensures that the paver blocks are strong and durable.
Step 7: Finishing the paver blocks
After the curing process is complete, the paver blocks are removed from the mold and sent for finishing. Finishing includes trimming the edges, polishing the surface, and adding any desired surface textures or patterns.
Om Concrete Products has a strict quality control process in place to ensure the consistency and quality of their paver blocks. They regularly test their products for strength, water absorption, and freeze-thaw resistance to ensure they meet industry standards.
Advantages of Paver Blocks
Paver blocks have several advantages over other flooring materials. They are durable, slip-resistant, and easy to install. Paver blocks can withstand heavy loads and harsh weather conditions, making them ideal for driveways, walkways, and patio areas. They also come in a variety of colors and textures, giving customers a range of options to choose from.
Applications of Paver Blocks
Paver blocks have a wide range of applications, from residential to commercial projects. They are commonly used for driveways, parking lots, walkways, and patios. Paver blocks are also ideal for landscaping and can be used to create decorative features such as retaining walls, garden borders, and outdoor fireplaces.
Maintenance of Paver Blocks
Maintaining paver blocks is relatively easy. Regular cleaning with soap and water can help prevent the buildup of dirt and grime. In case of stains, a mixture of vinegar and water can be used to remove them. Sealing the paver blocks can also help protect them from the elements and prevent discoloration.
Q. What are the advantages of using paver blocks?
A. Paver blocks are durable, low maintenance, and can withstand heavy loads. They are also available in different shapes, sizes, and colors, making them an excellent choice for any landscaping project.
Q. How long do paver blocks last?
A. Paver blocks can last for up to 25 years or more, depending on the quality of the material used and the installation process.
Q. Can paver blocks be used for driveways?
A. Yes, paver blocks are an excellent choice for driveways. They are durable, slip-resistant, and can withstand heavy loads.
Paver blocks are an essential part of modern construction, and Om Concrete Products is one of the leading manufacturers of paver blocks in Kolkata. From raw materials to final production, Om Concrete Products ensures that its paver blocks are of the highest quality and meet the needs of its customers. By understanding the manufacturing process of paver blocks, you can make an informed decision about which product to use for your landscaping project.